Production CAM · 4-axis hot-wire

Run a hot-wire shop
without an engineering office.

Use any SVG you can draw.
Set the numbers, hit Generate, send to the machine.
One window. One operator. No CAD modeller, no CAM consultant, no IT department.

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Exclusive technology

Virtual GRBL — see the cut before the wire is heated.

FoamSync ships with a built-in software controller that speaks the same protocol as the real machine. Every generator, every nest, every G-code program runs end-to-end against it — paths animate, the wire moves, collisions trigger — without anything plugged in.

✦ Runs any G-code against a virtual 4-axis machine — the same code path the real controller takes.
✦ Catches wire-snap, collisions and post mistakes before you cut a single block.
✦ Trains new operators safely — full UI, full motion, zero risk to hardware or material.
✦ Demos the whole workflow without owning a machine. No one else in hot-wire CAM has this.

Live screencast

Pipe-shell unfolder → Virtual GRBL dry-run

Live screencast

Thermal panel → Virtual GRBL dry-run

Why FoamSync

Why operators choose us.

No CAD modeller required

Domes, vaults, rounded buildings, NACA wings, pipe shells, thermal panels — set 4–8 parameters, hit Generate. No SolidWorks licence, no STL juggling, no in-house modeller.

No CAM consultant required

4-axis post-processor, union-footprint nesting that respects the swept volume, pre-cut wire-safety validation — native. The path comes out ready to cut, not as a draft for an expert to fix.

No IT department required

Auto-detects Marlin, GRBL and GRBL-H-Par over USB. Per-material kerf, feed and temperature presets. Virtual driver for dry runs before the wire is ever heated.

One operator, one window

Design, nest, simulate, jog and cut from the same screen. Big buttons, keyboard JOG, live DRO. Built alongside a working 4-axis cutter near Frankfurt — not in a vendor's marketing room.

See it in action