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FOAMSYNC

Running a cut

Everything for the actual cut is on the RUN page. Connect your machine first (Connecting) and generate a safe toolpath (CAM).

RUN page with a 4-axis wing cut in progress — live DRO at the bottom, toolpath in the viewport
RUN page mid-cut — 4-axis wing toolpath in the viewport, live DRO across the bottom.

Before you press START

  1. Home the machine — establish the reference position.
  2. Zero the wire — use ZERO (Quick Actions) to set the wire origin from the current position, or jog to your stock corner and zero there.
  3. DRY RUN — tick DRY RUN (motion only, no heat) and START. The machine traces the full path cold so you can confirm it stays on the stock and clears the towers.
  4. Heat — bring the wire to temperature for your material (External mode: set it by hand; PWM/PID: FoamSync drives it — see Heater & wire).

Quick Actions

  • ZERO — set wire origin from the current position (one tap).
  • RETRACT — back the wire off the part.
  • PARK — send the towers to a safe parked position.
  • HEATER — toggle / open heat control.
  • 1–4 — operator-assignable shortcuts (configure under SET → QUICK ACTIONS).

JOG

Move the machine by hand with the JOG pad: the arrow keys drive the selected tower/axes, homes, and STEP (1 / 10 / 50 mm) sets how far each press moves. Use jog to position stock, test clearance, and recover after a stop.

Start, pause, stop

  • START — begin the cut. If the JOB banner said ⚠ DANGER — PRESS START TO REVIEW, START first opens the review so you confirm the flagged path.
  • PAUSE — hold motion (and heat handling) mid-cut; resume from where you stopped.
  • STOP — end the job. The wire retracts per your logic mode.
  • FEED % — override feed rate live (e.g. slow to 50 % through a tricky section) without regenerating.

EMERGENCY STOP

The big red EMERGENCY STOP bar halts everything immediately. Use it for any unexpected behaviour — a bowing wire, a collision, smoke. After an e-stop, re-home before continuing.

Reading the DRO & HUD

The bottom DRO row shows live machine state:

  • L TOWER and R TOWER — each tower’s H (horizontal) and V (vertical) position in mm.
  • WIRE ANGLE — live lean of the wire; watch this against your max-angle limit.
  • HEATER — current heat mode / state.
  • STATEON / READY / RUN / ALARM from the controller.
  • 5TH AXIS — rotary position, if enabled.

The log panel (bottom-right) streams every action with timestamps and severity (ERR / WARN / OK / INFO / DEBUG) — your first place to look if something stops.

What’s next

Cut not coming out right, or the machine won’t behave? See Troubleshooting.